Custom, Traverse Winding Machine, 2.25" shaft diameter x 8" shaft width, 1 HP, APCOR Travimatic SW-1 unit, Bronco Variable Speed DC controller, 115 Volt, 1PH

Industrial Traverse Winding Machine Oscillating Spooler for Wire, Strip & Ribbon
This Custom Traverse Winding Machine is designed for precision spooling of wire, strip, ribbon, and other continuous materials, utilizing a controlled traverse (oscillating) winding system to produce uniform, tightly wound coils.
Traverse winding operates by moving a guide mechanism back and forth across the width of the spool while the material is being wound, ensuring even distribution, consistent tension, and clean coil geometry. This method is widely used in applications where coil quality, edge alignment, and repeatability are critical.
Key Features & Capabilities
Traverse (Oscillating) Winding System Precisely lays material side-to-side across the spool for uniform coil build
Consistent Tension Control Helps prevent slack, telescoping, or uneven winding
Custom Configuration Designed to accommodate specific material types, widths, and winding requirements
Robust Industrial Construction Suitable for continuous operation in production environments
Flexible Material Handling Ideal for wire, strip, foil, ribbon, and specialty materials
Process Advantages
Traverse winding provides significant advantages over conventional winding methods, including:
Uniform coil density and shape
Improved edge alignment and flat coil ends
Reduced material damage or deformation
Better downstream processing performance
By synchronizing traverse motion with spool rotation, the machine ensures precise laylines and consistent winding pitch, which is critical for maintaining coil integrity across varying diameters.
Typical Applications
Wire and cable spooling
Strip and foil winding from rolling mills or slitters
Rewinding and coil consolidation operations
R&D and specialty material processing
Integration with payoff/recoiler and coil processing lines
Integration & Customization
This machine can be configured as:
A standalone winding unit, or
Integrated into a complete coil processing line, including payoff, leveler, slitter, or rolling mill systems
IRM can assist with:
Drive and control upgrades (AC/VFD systems)
Traverse pitch adjustment or control improvements
Tension control systems (mechanical, pneumatic, or electronic)
Full refurbishment or customization to meet specific application requirements
Overall
Traverse winding machines are critical in modern coil processing because they ensure consistent, high-quality coil formation with precise control over tension and geometry. This custom unit offers a versatile solution for operations requiring reliable and repeatable winding performance across a wide range of materials.
CUSTOM TRAVERSE WINDING MACHINE
SPECIFICATIONS:
Shaft Diameter.......... Nominal 2.25"
Shaft Width............. 8"
Traverse Winding Unit... APCOR Travimatic Model SW-1 (Missing Roller)
Controller.............. Bronco Variable Speed DC Controller
Motor................... 1 HP
Voltage................. 115V
Phase................... Single