537 Ton, 9.2 oz., Tederic #NEO-E478-E500c, Injection Molding Machine, 2022

FEATURES
Clamping Unit
– SPI platens
– High rigidity clamping unit with contactless tie bars
– Mechanical and Electrical Safety
– Heavy duty ball screw
– Hydraulic ejector
– 1 x hydraulic core pull
– Oversized adjustable moving platen support on linear bearings
– Linear Transducers
– Euromap 18 Robot Mounting Interface
– Water Flow Regulators with Quick Couplings
– Hydraulic auto mold height adjustment
– Two Air Blow Valves
– Automatic central lubrication system
Injection Unit
– Nitrided screw & barrel
– Heavy duty ball screws
– Double linear bearing structure
– Twin hydraulic pull in cylinders
– Carriage forward self-locking valve
– Carriage transducer

– Barrel insulating cover
– Nozzle guard
– Screw rpm display
– Carriage central lubrication
– Ceramic heater bands
– Stainless steel hopper with bearing assisted slide and discharge chute
Electrical
– Keba 2985 15” touchscreen controller, I4.0 ready
– PhaseTM advanced drives and high-performance servomotors
– 200+ mold recipe memory
– All-action instant monitoring
– Production monitoring
– QC management
– Multi-mold recipe memory
– Alarm display & history
– Changeover by position or pressure
– I/O monitoring display
– 3 color light with alarm buzzer
– Motor overload protection
– 2 x 480v 32a 3-ph outlets
– 2 x 480v 16a 3-ph outlets
– Double heating protection
– Safety relay monitoring
– SSR heating control
General
– Tederic standard colors
– Anti-vibration mounting pads
– Spare parts box, tools, mold clamps, consumable parts, extended nozzle & operator manual
SPECIFICATIONS
NEO-Ec hybrid-electric injection molding machine: NEO-E328-E500Ca (38mm, 480V 60HZ)
– Keba 2985 15” touchscreen controller – units in inch and deg F
– Inovance servo system 480v – servo-mechanical injection, screw rotate and clamp movements
– Integrated servo-hydraulic power unit for ejector, carriage and core pulling circuits
– Platens with SPI mold mounting holes, SPI ejector pattern and 4 in dia. (101.6 mm) adaptor ring
– Linear bearings for moving platen guidance and support
– Safety standard GB22530 (OSHA compliant) with mechanical drop bar
– UL high voltage componentry
– Injection pressure changeover control with injection pressure sensor
– 38mm barrier screw optimized for PP in lieu of standard
– 480V ceramic heater bands, barrel insulation cover & 220V nozzle with fast-blow fuse
– Closed loop barrel feed throat temperature control
– 1 x hydraulic core pull MP – E13 multi-pin plug and socket
– 2 x air blow FP
– 2 x 480V/32A + 1 x 480V/16A 5-pin 3 ph. outlets with plugs – mounted at injection end of machine
– 1 x 6 in/out water manifold – non-operator side – ball valve shut-offs – 10mm quick connect fittings
– E67 Robot interface
– 2 pin plug & socket for color feeder signal mounted adjacent to machine hopper
– Nozzle with 7/8” changeable tip (US standard)
– Stainless steel hopper with bearing assisted slide and discharge chute
– Conveyor – under machine conveyor SCB-350TB-5010 – 480/3/60
– Keba ServiceNetTM – IMM unlimited software license + LAN card connection (customer LAN wiring)
– Keba EasyNetTM 4 Professional – IMM unlimited software license + PC unlimited license (customer
supplies wiring, PC & router). Keba EasyNetTM 4 Mobile – one year cloud license for mobile devices
– Spare parts package: 1 set heater bands & TC, fuses, SSRs, screw tip assembly, filters

Clamping Unit:
Clamping Force: 3280 kN / 369 ton
Clamping Stroke: 580 mm / 22.83 in
Tie Bar Distance (h x v): 700 mm x 650 mm / 27.56 in x 25.59 in
Tie Bar Diameter: 120 mm / 4.72 in
Platen Dimensions: 1050 mm x 1000 mm / 41.34 in x 39.37 in
Max./Min. Mold Height: 700 mm / 280 mm / 27.56 in / 11.02 in
Max. Daylight: 1280 mm / 50.39 in
Ejector Stroke: 150 mm / 5.91 in
Ejector Force: 134 kN / 15.0 ton
Injection Unit:
Screw Diameter A: 38 mm / 1.50 in
Screw Diameter B: 42 mm / 1.65 in
Screw Diameter C: 45 mm / 1.77 in
Screw L/D Ratio A: 22.1 L/D
Screw L/D Ratio B: 20.0 L/D
Screw L/D Ratio C: 18.7 L/D
Shot Volume A: 204 cm3 / 12.4 in3
Shot Volume B: 249 cm3 / 15.2 in3
Shot Volume C: 286 cm3 / 17.5 in3
Shot Weight A: 186 g / 6.6 oz
Shot Weight B: 227 g / 8.0 oz
Shot Weight C: 260 g / 9.2 oz
Injection Pressure A: 35390 psi / 1950 bar
Injection Pressure B: 28964 psi / 1596 bar
Injection Pressure C: 25237 psi / 1391 bar
Holding Pressure A: 28283 psi
Holding Pressure B: 23148 psi
Holding Pressure C: 20175 psi
Injection Rate A: 226 cc/s / 13.81 in3/s
Injection Rate B: 277 cc/s / 16.88 in3/s
Injection Rate C: 317 cc/s / 19.37 in3/s
Screw Stroke: 180 mm / 7.09 in
Injection Speed: 200 mm/s / 7.87 in/s
Plasticizing Capacity A: 50.0 g/s
Plasticizing Capacity B: 63.0 g/s
Plasticizing Capacity C: 67.0 g/s
Screw Rotation Speed: 350 rpm
Nozzle Contact Force: 82 kN / 9.22 ton
Barrel Heater Power: 20.4 kW
Hopper Capacity: 10 kg / 22 lb
General:
Weight: 15600 kg / 34392 lb
Overall Dimensions: 7230 mm x 1979 mm x 2300 mm / 23.72 ft x 6.49 ft x 7.55 ft
Pump Motor Power: 11.0 kW
Total Power Capacity: 45.0 kVA
Overall Height: 1645
Overall Length: 2150
Horizontal Traverse: 1400
Overhang Release Side: 550
Overhang Extract Side: 400
Vertical Stroke: 900
Vertical Home Position: 55
Strip Arm Length: 1175
Depth: 390

Max Strip Reach: 855
Strip Stroke: 690
Strip Home Position: 120
Traverse Stroke: 1400
Strip Stroke: 690
Vertical Stroke: 900
Payload: 6
Installed Power: 2
Electrical Supply: 230V/60/1
Net Weight: 225