The quest for cleaner and more efficient energy sources has driven the development of natural gas engines. These engines, powered by compressed (CNG) or liquefied natural gas (LNG), offer a sustainable alternative to traditional gasoline and diesel engines. Over the years, advancements in natural gas engine technology have solidified their role in reducing emissions while maintaining high performance across industries.
In this guide, we’ll explore the fundamentals of natural gas engines, their operation, advantages, and key considerations to help you make an informed purchase.
What is a Natural Gas Engine?
A natural gas engine is an internal combustion engine that operates using natural gas as its primary fuel. Like gasoline or diesel engines, natural gas engines convert fuel into mechanical energy through combustion. They are renowned for their reduced environmental impact and cost efficiency.
How Does a Natural Gas Engine Work?
Natural gas engines operate by mixing natural gas with air and compressing the mixture in a combustion chamber. A spark plug ignites the mixture, creating an explosion that moves the engine’s pistons. This process generates mechanical energy, which powers the crankshaft and delivers output energy for equipment or vehicles.
Some engines feature lean-burn technology, which improves fuel efficiency and reduces nitrogen oxide (NOx) emissions, making them an eco-friendly choice.
Why Choose a Natural Gas Engine?
Efficiency and Cost Savings
Natural gas engines are known for their fuel efficiency, which translates to significant savings over time. Natural gas is typically more affordable and stable in pricing than diesel or gasoline.
Environmental Benefits
Natural gas engines emit fewer pollutants, including lower levels of nitrogen oxides (NOx) and particulate matter. This makes them ideal for businesses aiming to meet environmental regulations and sustainability goals.
Durability and Longevity
The cleaner combustion process of natural gas reduces residue build-up, minimizing wear and tear on internal components. This results in longer engine life and fewer maintenance requirements.
Why Natural Gas Engines Last Longer
Natural gas engines have earned a reputation for durability and efficiency. The cleaner-burning properties of natural gas reduce residue build-up, minimizing wear and tear on internal components. This contrasts with diesel and gasoline engines, which often produce more carbon deposits and require frequent maintenance.
Natural gas also burns at lower temperatures compared to gasoline or diesel, reducing thermal stress on the engine and extending its operational life. Additionally, the less acidic nature of natural gas prevents corrosion, ensuring longevity for critical engine parts like piston rings and cylinders.
Uses and Applications
Natural gas engines are versatile and widely utilized across industries, including:
- Power Generation: For stationary and mobile electricity generation.
- Transportation: Ideal for buses, trucks, and fleet vehicles due to low fuel costs and reduced emissions.
- Industrial Equipment: Powers compressors, pumps, and machinery in manufacturing and chemical processing.
- Marine Applications: Used for vessel propulsion and auxiliary power.
- Agriculture: Drives irrigation pumps and farm machinery with cost-effective energy.
Important Considerations Before Buying Natural Gas Engines
Inspect the Engine Condition
- For used engines, inspect the service history, oil condition, and performance records. Milky oil or abnormal wear could indicate internal problems.
Understand Power Requirements
- Determine the horsepower and torque needed for your specific application to ensure you select an appropriately sized engine.
Manufacturer Reputation and Age
- Opt for engines from reputable manufacturers. Older engines may still offer reliable performance if they come with a complete service history and access to spare parts.
Accessories and Add-Ons
- Consider purchasing engines with accessories like cooling systems, advanced controls, or emissions-compliant technology for enhanced performance.
New vs. Used Natural Gas Engines: Pros and Cons
New Natural Gas Engines
Pros:
- Latest Technology: Equipped with the newest advancements in fuel efficiency, emissions control, and performance.
- Warranty Protection: Comes with manufacturer warranties, ensuring coverage for defects and repairs.
- Customizable Features: Often customizable to meet specific operational requirements.
- Longer Lifespan: Maximized lifespan and reliability with zero prior usage.
Cons:
- Higher Initial Cost: New engines are significantly more expensive upfront.
- Depreciation: Immediate value depreciation after purchase.
- Lead Time: May require longer delivery times if customizations are needed.
Used Natural Gas Engines
Pros:
- Lower Purchase Price: Typically more affordable, making them a budget-friendly option.
- Immediate Availability: Often readily available for quick purchase and installation.
- Tested Performance: Proven reliability if well-maintained and accompanied by service records.
- Easier ROI: Lower cost can make it easier to achieve a faster return on investment.
Cons:
- Potential Wear and Tear: May have reduced efficiency and lifespan depending on usage history.
- Uncertain History: Incomplete service records could mean unknown issues or risks.
- Higher Maintenance Costs: Older engines may require more frequent repairs and part replacements.
- Limited Warranty: Typically sold “as-is” or with limited warranties, increasing potential risk.
Conclusion
Choosing between a new or used natural gas engine depends on your budget, operational needs, and long-term goals. A new engine is ideal for those prioritizing cutting-edge technology, reliability, and customization, while a used engine is a cost-effective solution for businesses with immediate needs and budget constraints. Always evaluate the engine’s condition, service records, and compatibility with your requirements before making a decision.
Surplus Record: Tips for Buying
- Filter by Horsepower: Use the HP filter to narrow down engines based on your requirements.
- Search by Location: Find engines available near you using the location filter.
- Sort by Budget: Arrange listings from low to high prices to match your budget.
- Use the Search Bar: Quickly find specific models or manufacturers.
- Look for Auctions: Discover competitive pricing through Surplus Record’s auction listings.
Quick Access
Dealers Specializing in Natural Gas Engines
- J & R Industrial Engine Service | Oklahoma
- Collicutt Energy | Canada
- Mustang Cat Power Systems | Texas
- Swift Equipment Solutions | Texas
- Lamar Industries Ltd. | Texas
- Field Engine LLC | Texas
- Green Industrial LLC | Wisconsin
- 24/7 Compression Ltd. | Canada
- S&W Power Systems | Oklahoma
Popular Natural Gas Engine Manufacturers
- Caterpillar
- Waukesha
- Psi
- Arrow
Natural gas engines are an eco-friendly and cost-efficient choice for a variety of applications. Whether you’re looking for new, used, or remanufactured engines, Surplus Record offers a wide range of options to suit your needs. Visit our listings today to find the perfect natural gas engine for your operations!