Therma-Tron-X (TTX) SST Cathodic E-Coat System, 19 stage

ETTX-115 – 19-Stage Therma-Tron-X (TTX) SST Cathodic E-Coat System

Manufacturer: Therma-Tron-X (TTX)

Ware Package Size: 2’-6” wide x 3’-0” high x 5’- 0” long

Max Load Weight: 1,000 lbs (Parts/Racks), 20,000 lbs per hour

Load bars per hour – E-Coat: 20 each

Cycle Time: 3.0 Minutes

Immersion Time: 2.0 Minutes, Transfer Time: 1.0 Minute

Instantaneous Capacity: 100 Sq. Ft/Min.

Max Load Area: 200 Sq. Ft

Average Capacity: 67 Sq. Ft/Min.

Designed Film Thickness: 25 Microns (1.0 Mil)

Designed Paint Efficiency: 2.5 A-MIN/Sq. Ft.-Mil

SST System Footprint as built: Estimated 125’-0” Long x 60’ wide x 15’-0” high (+ fans)

Load/Unload Footprint as built: Add 130’ long x 25’ wide. This may be reconfigured.

Year: 2012/2013. In operation through 2022

System is available immediately. Don’t wait 1.5-2 Years for a new one.

15-Stage Stainless Steel Pretreatment System

• (S1) Immersion Clean, 160° F Max, Pump Agitation, 1,120 Gallons, 304 SS
• (S2) Immersion Clean, 160° F Max, Pump Agitation, 1,120 Gallons, 304 SS
• (S3) Immersion Rinse, Ambient, Mixer Agitation, 980 Gallons, 304 SS
• (S4) Immersion Rinse, Ambient, Mixer Agitation, 940 Gallons, 304 SS
• (S5) Immersion Acid Pickle, 140° F Max, Pump Agitation, 1,835 Gallons, Polypropylene
• (S6) Immersion Acid Pickle, 140° F Max, Stages 5 & 6 are a common tank
• (S7) Immersion Neutralizing Rinse, Ambient, Mixer Agitation, 890 Gallons, 304 SS
• (S8) Immersion Rinse, Ambient, Mixer Agitation, 1,000 Gallons, 304 SS
• (S9) Immersion Conditioner Rinse, Ambient, Mixer Agitation, 960 Gallons, 304 SS
• (S10) Immersion Zinc Phosphate, 140° F Max, Pump Agitation, 1,130 Gallons, 304 SS
• (S11) Immersion Rinse, Ambient, Mixer Agitation, 980 Gallons, 304 SS
• (S12) Immersion Rinse, Ambient, Mixer Agitation, 1,000 Gallons, 304 SS
• (S13) Immersion Sealer / Rinse, Ambient, Mixer Agitation, 930 Gallons, 304 SS
• (S14) Immersion R.O. Rinse, Ambient, Mixer Agitation, 1,000 Gallons, 304 SS
• (S15) Immersion R.O. Rinse, Ambient, Mixer Agitation, 970 Gallons, 304 SS

4-Stage Stainless Steel E-Coat System

• (S16) Imm. Cathodic E-Coat, 95° F Max, Pump Agitation, 1,300 Gallons, 304 SS
• (S17) Immersion Post Rinse 1, Ambient, Mixer Agitation, 880 Gallons, 304 SS
• (S18) Spray Post Rinse 2, Ambient, Pump Spray, 290 Gallons, 304 SS
• (S19) Immersion Post Rinse 3, Ambient, Mixer Agitation, 960 Gallons, 304 SS

Pretreatment & E-Coat Components

• Gusher Pumps & TTX Mixer Agitation provided for Tank Circulation
• Bag Filtration on Stages 1, 2, & 16
• Oberlin Filter on Stage 10
• Vanaire Fume Scrubber over Stages 5/6 Fume Scrubber on Acid Stage
• Rite 300WG Hot Water Heater with Transfer Pump
• SS Plate & Frame Heat Exchangers for Heated Stages
• Heat Exchanger Clean In Place Cart with Transfer Pump
• Carrier AquaSnap 20 Ton Chiller with Transfer Pump
• TTX Reverse Osmosis Water System
• 400 Volt, 250 Amp Controlled Power Rectifier, Water Cooled
• Anode Flush System
• Ultrafiltration System with CIP
• E-Coat Storage Tank with Filtration and Transfer Pump
• Service Decks on Rear Side of Tanks with Plastic Housing Covers

20 GPM TTX Waste Water Treatment System

• (1) Lot Storage Tanks
• (1) Stainless Steel Clarifier
• (1) Lot Diaphragm Pumps
• (1) Lot Chemical Feed Pumps, Mixers And Metering Equipment
• (1) Flow Thru Filter Press (4 Ft’ Exp to 6 Ft’)
• (1) Batch Filter Press (1 Ft’ Exp to 4 Ft’)
• System Control Panels

Convection E-Coat Dehydration, Cure Oven & Cooling Tunnel

• Dehydration Oven: 5-Position, 15 Minutes @ <250 Design, 1.5 Mil. BTU/Hr
• Cure Oven: 15-Position, 45 Minutes @ <450 Design, 2.0 Mil. BTU/Hr
• Cool Tunnel: 6-Positions, 18 Minutes
• Natural Gas, Direct-Fired and Recirculating Design
• Elevated Oven that is Side Mounted to the SST System.
• (2) ea Bottom Mounted Burner Box(s)
• (1) Air Force One High Velocity Blow Off System
• (2) Oven Air Seals
• (1) Oven Exhaust Fan

SST Transfer System

• TTX SST Transfer System Over Immersion System – Hydraulic
• Enclosed/3” Power and Free Conveyor Hand Off System for Load/Unload
• Includes all Load Bars / Carriers, Lubrication System and Related Items
• (22) Carriers Supplied
• (2) Free Standing Hoist Systems

SST Control System

All System Controls provided.

Price – $950,000 Removed and Loaded on Customer’s Trucks. Removal is starting in July, 2023

Installation services are available and may be quoted per customer request.

Contact Nick @ 920-361-5208 x 2 or nick@amerianindustrialsystems.com for more info or questions