Sturtz, Window Cleaning & Welding Line, Cooling Table, Corner Cleaner, Rotating Station, 400 V., 2022

$327,750 USD

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STURTZ HSM-TCL TURBO PVC Window Welding/Cleaning Production Line - 2500 x 2600 mm

German-engineered CNC cleaning and welding production line for PVC windows. Suited for mid to large production manufacturing environments and compatible with all PVC window profiles. Depending upon the product mix, up to (120) windows with one element per welding cycle can be welded in a diagonal or parallel joining process within an 8-hour shift.

PC-based control technology with LCD process-reliable display of production and machine data; features easy-to-operate intuitive menu navigation and the visual representation of machining processes on the touchscreen display.

Window Welding/Cleaning Production Line Consists Of The Following Components:

[1] STURTZ HSM-TCL TURBO - 25/26 Multi-Point (4-Head) Horizontal Welding Machine
CNC simultaneous high-temperature welding of four corners at an angle of 90 with parallel welding feed. With electronic positioning of welding heads, PC control, Weld seam limitation of 2 mm; Automatic Out-feed.

Specifications:
Working direction: Right to Left
Line capacity: Standard 120 units / 8-hour shift. 1 unit = 1 frame + 1 sash
Min. window size: 330 x 320 mm (13" x 12.5")
Max. window size: 2500 x 2600 mm (118" x 102")
Min. profile depth: 45 mm (1.77")
Max. profile depth: 120 mm (4.7")
Min. profile sight line: 25 mm ( 1")
Max.. profile sight line: 130 mm (5.1")

Weight: 3100 kG (6,820 Lbs)

Features:
Turbo welding process using (8) servos
Quick-change device for fixtures
Inner gasket limitation device
Alternating welding frame/sash
Frame combination welding
Front door welding longitudinally and transversely
Extra-long weld lengths
HFL welding (wooden window frame look)

[2] STURTZ Transport / Cooling Table
The powered automatic table transports the elements from welding to cleaning positions during which time the welds are allowed to "cool".

[3] STURTZ DLA-4MX CNC Single Head Corner Cleaner
CNC Corner cleaning machine with (4) interpolating axes for a complete machining of corners of uPVC window frames. Fully automatic cleaning of visible surfaces, outer corners, seal grooves, inner corners on uPVC window frames and sashes.

Specifications:
Min. window size: 290 x 290 mm
Max. window size: 2500 x 2600 mm (during turning operation)
Min. profile depth: 25 mm
Max. profile depth: 160 mm
Min. profile sightline: 25 mm
Max. profile sightline: 130 mm

Standard Tooling:
(1) Drill unit for top sealing groove
(1) Drill unit for bottom sealing groove
(2) Grooving knives
(2) Inner corner knives
(1) Outer contour milling disc

Features:
4-Axis Single Head Cleaner
Four-axis system for fast, simultaneous top and bottom cleaning
Flexible outer contour machining with saw blade
Graphical Teach-in programming under Windows operating system
Automatic profile recognition
Tooling capability to clean most North American profiles
Optional tools to clean radii and slopes
Optional automatic turning station
Optional Network capability to welder

Machine dimensions: 3353 x 2057 x 2134 mm (132“ x 81“ x 84“)
Weight: 1500 kG (3,300 Lbs)

[4] STURTZ Rotating Station / Table


NOTE: Machines are in good working condition - Service of Experienced Technicians available for "Professionally disconnecting, packaging, containerizing and reinstallation" of the equipment.

NOTE: EX-FACTORY’s Logistic Department is experienced and set up to provide “Full Service Logistics” from Overseas Suppliers to your Door. …Packaging, Container Loading, Ocean Freight, Marine Insurance (door to door), US or Canadian Customs, Duty, and domestic shipping to your Plant Door.