Makino #A55E, horizontal machining center, rebuilt

Description of the Rebuilt Machine

 Spindle

 Factory Rebuild Spindle Details (Using OEM replacement parts)

 1-year warranty through Makino

 Clamp & Unclamp switches will be replaced

 All cabling on switches will be replaced

 Rear Rotary Union for the TSC

 TSC/Nozzle coolant (all hoses will be replaced)

 X-AXIS

 Replaced ball screw, bearings, seals & O-rings (with OEM parts)

 Replaced LM guides

 Replaced over travel & reference switches, as well as cabling for those limit switches

 Y-AXIS

 Replaced ball screw, bearings, seals & O-rings (with OEM parts)

 Replaced LM guides

 Replaced over travel & reference switches, as well as cabling for those limit switches

 Z-AXIS

 Replaced ball screw, bearings, seals & O-rings (with OEM parts)

 Replaced LM guides

 Replaced over travel & reference switches, as well as cabling for those limit switches

 Pallet Changer

 Replaced all hoses

 Replaced all limit switches

 Replaced all proximity switches

 Replaced all cabling to limit & proximity switches

 Replaced all seals

 Replaced all O-rings

 Replaced all CAM followers

 Replaced all brass guides

 This is a complete pallet change rebuild back to factory specification with OEM parts

 Rotary Table (Full 4th)

 Replaced the following…

 Cross roller bearing

 Worm Gear and Shaft (Match Set)

 All O-rings

 All D-rings,

 Roto glide rings

 Back up rings

 Seals

 Belt

 Table oil

 This is a complete rebuild of the Rotary table back to OEM factory Specification

 4 Table Cones

 O-Rings

 Back-up Rings

 Seals

 Dust seals & springs

 All steel balls

 ATC Arm

 Replaced with new style tool changer arm (removable tool arm sleeves)

 Replaced tool arm fingers

 Finger body

 Spring

 Roller Shaft

 Bearings

 Thumbs will be ground to factory spec

 Rebuilt the ATC motors

 Replaced all belts

 Replaced oil

 Replaced sight glass & seals

 Replaced ATC door

 Replaced ATC all moving parts for the door

 Replaced proximity switches for ATC door open and close

 Replaced door guides

 Sub Arm

 Replaced grippers

 Replaced bearings

 Replaced hydraulic seals/O-rings

 Replaced all backup rings

 Replaced bushings

 Replaced proximity & limit switches and Cables for those switches

 Replaced pot clamping spring

 Replaced the LM Guides for the Pot Shifter

 Magazine (60 pots)

 Replaced all hoses

 Replaced all limit/Reference switch

 Replaced all proximity switches

 Replaced all cabling to limit & proximity switches

 Replaced the belt for pot carrier

 Replaced LM Guide for pot carrier

 Replaced the LM Guide for the tool carrier

 Clean and replace the numbers for the tool pots on the tool racks

 Replaced the cam followers for the tool rack guide

 Replaced the bearings in the gear box for the pot carrier

 Replaced the oil in the rear box for the pot carrier

 Replaced belt for the pot carrier

 Rebuilt hydraulic cylinder for the tool carrier

 Inspect the servo motor for the tool carrier

 Replaced the Tool Magazine Operator Door glass

 Hydraulic & Pneumatic Piping/Filters

 Replaced all hoses for the entire machine

 Replaced any damaged or worn air lines

 Replaced all air filters

 Replaced all air bowls

 Replaced hydraulic filters

 Inspected all hydraulic valves

 Inspected all air valves & replaced with factory OEM parts as needed

 New the main hydraulic unit motor

 Replaced main hydraulic pump with a new OEM spec pump

 Cleaned & inspected main machine hydraulic unit

 Spindle Oil Temperature Controller (Chiller)

 Replaced all hoses

 Replaced filters

 Replaced Spindle Chiller pumps and motors

 Replaced the compressor

 Cleaned tank

 Cleaned & inspect radiator on unit

 Fixed & repaired sheet metal on unit & repaint to factory specification

 Make sure the unit is working properly

 Coolant Tank

 Replaced drag chain

 Replaced scrapers if damaged

 Replaced guides for drag chain

 Replaced drum filter, seals & packing

 Ensured that the drum filter spray bar operates properly

 Replaced main coolant pump

 Replaced all hoses for the entire machines coolant system

 New 310psi through spindle coolant pump & in-line filter

 Painted & repaired any sheet metal damage

 Coolant system is built back to factory working specification

 Shower Coolant

 Replaced all hoses

 Replaced all lines feeding the shower coolant nozzles that are inside work envelope

 Shower Coolant system was built back to factory working specification

 Splash Guard

 Replaced X-Axis wipers

 Rebuilt the X-Axis cover

 Rebuilt the Y-Axis Cover

 Replaced Z-Axis wipers

 Replaced operator door glass and seals

 Replaced operator door rollers

 Replaced Automatic Pallet Changer (APC) windows and seals

 Replaced overhead window and seals

 Replaced overhead light with LED

 Completed leak test of machine to ensure there are no leaks and that the entire coolant system

works to factory specification

 Safety

 Ensured that all E-Stops work for entire machine & coolant system

 Ensured that all over travel switches work properly

 Ensured that all door interlock switches work properly

 Options

 Auto-lube System

 Replaced all rubber hoses grease lines

 Ensured that all axis’ are greased & lubricated properly by unit (to factory specification)

 Cosmetic

 Repaired all sheet metal blemishes

 Painted the machine and coolant system back to factory colors

 Replaced all safety stickers back to OEM specification

 Extras that are included with the Sale of the machine.

 De-installation and packing of the rebuilt machine at Downtime Rebuild for shipment to

customer’s facility

 We will load the rebuilt machine onto truck for shipment to customer’s facility

* We will install the machine and do basic training is included in the sale price.

The Squareness, Straightness, Parallelism, Flatness is as good or better than day the machine was built. We are Makino's Official Rebuilder, we are Certified to Rebuild Makino Machines, and WE STAND BEHIND OUR WORK!!!! I understand the price to a lot of people is WOW! But what you are buying is NOT someone else problem, your buying a High End Fully Warrantied Production Machine. You really have to see it to appreciate the quality