Cloos, QRC-E-410, High Performance Dual Station Robotic Welding Cell, 2012

Explore the 2012 CLOOS Automated Welding System featuring a robust 7-axis robot with a 10m travel base and dual station positioners. Benefits include high accuracy, large working range, and seamless integration, all contributing to excellent path welding.
Brand: Cloos
CLOOS High Performance Dual Station Robotic Welding Cell
Cell Description:
The Cell consists of a fully programmable 7-Axis welding robot programmed to travel longitudinally along a 10 M long base. Vertical travel of the robot is 1.5 M. Parts are fixtured on (2) CLOOS positioners which are independently programmable and can be synchronized with the welding robot enabling the system to access difficult areas and follow complicated contours.
Advantages and Benefits for the User:
Robust Construction
Optimum Dynamics with a High Accuracy
Slim and Compact Design
Digital AC-Drive Technology
Absolute Path Measuring System
Large Hemispherical Working Range
Long service life and long intervals between maintenance work
Easy integration of mechanics into production lines due to the low floor space required and the low weight
Optimum accessibility of the work piece
High dynamics guarantee excellent path accuracy even with high travel speeds
Easy integration with sensors guarantee optimum quality despite workpiece tolerances
Enclosed cable guides, therefor no damage caused by external influences
Excellent productivity due to short acceleration and delay times and high-speed spatial movements of the robot
Flexible use of the robot due to the articulated arm construction providing greater dexterity irrespective of mounting position
Robot Technology:
The CLOOS QRC 410 welding robot is a robust industrial robot in articulated arm construction. The articulated arm principle where all axes have a large indexing range give the welding robot greater dexterity as well as a large hemispherical working range. The robot arm provides rigidity with a slim and compact design. With the high dynamics and backlash-free transmission of power to the axes, it ensures accuracy, speed and repeatability for excellent path welding. The rigid construction of the QRC 350 is evident in that no extra equipment such as a stabilizer, air compensating cylinder or counterweights is required to increase dynamics. The brakes which are integrated into the motor operate according to closed circuit principle and prevent dangerous movement of the axes, even when a power failure occurs.
CLOOS Model #QRC-E 410, Dynamic 7-Axis Welding Robot Mounted to Longitudinal Base
Fully Programmable Longitudinal Base Allows for 10 Meters of Linear Rail Travel of Robot
Fully Programmable Vertical Track Allows for 1.5 Meters of Linear Rail Travel of Robot
Torch Changing Station with Collision Sensor Automatically Changes Between Single and Tandem Torch Heads to Achieve Optimal Weld Seams
90 Degree and 35 Degree Torch Heads
Torch Nozzle Cleaners Automatically Clean Both Single and Tandem Torch Heads
A Laser Sensor is Fixed to the Robot Arm and Ensures Optimum Arc Welding Performance for either Single or Tandem Torch Heads
Welding Technology:
(2) CLOOS Model GLC 603 Quinto II SD, 600 Amp High Performance, Pulsed Arc Welding Power Sources
(2) CLOOS CK 118 R K SD, Wire Feed Units for Tandem Torch Head
CLOOS CK 118 K SD (Left Version) Wire Feed Unit for Tandem Torch Head
(3) Additional Wire Feed Units for Feeding either from Wire Drum or Wire De-Coiling Unit and Wire Drive Unit
Positioner Technology:
(2) CLOOS WPEK - 30000N, Work Piece Positioners with Freely Programmable Turn Axis and Tilting Axis. Synchronization of the Robot Axes with the Motions of the Work Piece Positioners Enables the Robot System to follow complicated contours.
Faceplate Load: 30,000 N
Drive Power: 3.1 / 1.87 KW
Torque: 5700 NM
Mass Moment of Inertia: 3,000 KGM2
Faceplate Diameter: 1060 MM
Center Height Swiveling Axis: 1,480 MM
Free Turning Radius: 2,000 MM
Maximum Turning Speed: 22.8 degrees per second
Maximum Swiveling Speed: 8.4 degrees per second
Turning Range: 720 degrees
Tilting Range: 370 degrees
Peripheral Equipment:
Safety Fencing Prevents entry into the working range of the Robot and Positioners. It also protects operator(s) near the system from harmful arc rays.
Safety Light Curtains
Remote Pendant Control
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