32 cu.ft. Giant #FT-32, Continuous Type Vibratory Deburring and Finishing Machine

SPECIFICATIONS:
System Overall Dimensions:

Length………………………………………………………………………………………...22’1”

Width…………………………………………………………………………………………..7'4”

Height………………………………………………………………………………………....10'0”

Cubic Capacity ………………………………………………………………………….…….32 Cu. Ft

Shipping Weight…………………………………………………………………………11,100 lbs

Floor Space………………………………………………………………………………140 Sq. Ft

Tub Dimensions:

Diameter of Tub………………… (After lining)…………………………………………….24"

Length of Tub…………………………………………………………………………….…156"

Maximum Load Capacity………………………………………………………………9,600 lbs

Lining Material……………………………………………………………………………1 1/4"

Vibration Frequency…………………………………………………………….900-1500 VPM

DRIVE UNIT: 20 HP T.E.F.C. Hostile Duty High Efficiency, 460 volts, 3 phase, 60 cycle motor.

ELECTRONIC VARIABLE SPEED DRIVE WITH DIGITAL TACHOMETER: An AC inverter coupled directly to the motor controls the vibration frequency. Push buttons for increase or decrease of the vibration frequency are in the main panel. A digital tachometer provides a read-out of machine RPM.

MACHINE BASE: is manufactured of steel beams and high carbon plate, heavily gusseted all welded construction for maximum rigidity. Floor mounting pads are furnished for 3/4" floor mounting studs. The rigid base is then covered with 10 gauge high carbon steel welded and ground for precise finish and fit. Access panels allow entry to the machine base for periodic maintenance and cleaning.

VIBRATORY MECHANISM: Balanced Suspension Drive is mounted on extra heavy duty Spherical roller bearings in precision turned housings securely attached to the vibratory tub. This mounting system and the long eccentric weights create even action through the processing chamber allowing continuous duty under the most adverse conditions. The tuned coil springs are mounted on urethane pads and are off-set front to rear allowing a natural rolling action with less input from the eccentric train. This natural action results in extended bearing and tub life cycles. All bearings are lubricated by an automatic fail safe system. Grease is injected into the bearings on a timed basis controlled by an adjustable solid state pulse unit located within the control panel. The vibratory unit is driven by V-belt and pulley arrangement from power unit. Variable amplitude is adjusted manually by adding additional weights to the eccentric bar.

THE VIBRATORY TUB: is constructed of heavy reinforced steel tube gusseted its entire length. The welded structure is stress relieved and shot-penned after welding to prevent fatigue. Rear end of tube is equipped with a plug discharge door, for discharging media into container. Drainage of contaminants from the machine is by means of replaceable tapered 1/8" slots at bottom of tube. Effluent flows to drainage hoses leading to effluent container.

. AUTOMATIC GREASE SYSTEM W/ GLC 4400 CONTROLLER: Consists of 6 lb. grease reservoir, air operated pump, series progressive lubricant divider valves, and electrical controls.

GLC CONTROLLER capable of initiating lubrication cycles based on machine on-time, and monitoring capabilities allowing fault feedback in the event of lack of flow through the divider valve.

Potential causes:

· Pump failure due to high or low pressure

· Blockage in the lube delivery lines

· Low lubricant level

OSCILLATING SCREEN SEPARATOR: is designed to receive parts and media on a continuous basis from the vibratory machine and automatically separate parts from media. The screen deck is 24" wide by 72" in length molded out of urethane with wire reinforced designed to convey separated finishing media to the inclined conveyor. Parts are discharged from the end of the separator into customers receiving container. A secondary fines screen deck ejects small media chips, part debris and flash from the system continuously. Screen is powered by a 1 HP, 1800 RPM motor, 460 volt, 3 phase, 60 cycle driving a positive displacement eccentric through v-belts and pulleys.

MEDIA RETURN CONVEYER: The media return conveyer is designed to convey media from the screen deck discharge to the entry end of the vibratory tube. The conveyer is 18 inches wide and travels on canted rollers. The canted design keeps media in the center of the belt resulting in no media loss or belt damage. The belt is driven via a 1 horse power 460 volt motor through a gear reduction head. Standard belt speed is 107 feet per minute.

AUTOMATIC PREMIXING COMPOUND SYSTEM: designed to flow compound and water into vibratory mass on a continuous basis, to keep parts and media clean during processing. Also includes automatic shut off water and compound when machine operation is stopped. Complete with pump, mixing head, valves, spray headers, drain hoses and 15 gallon drum.

JIC CONTROL PANEL: U.L. Listed components housed in a Nema type 12 enclosure. 460 voltages are transformed to 110 volts at operator controls. Includes start/stop push buttons, compound system selector switch and plug in receptacle, lapsed hour recorder, and fused disconnect.

Note: If components other then Giant standard are specified please consult the factory for additional charges.

INCLUDED IN BASE PRICE:

1. A-C Inverter variable speed drive.

2. Balanced Suspension Drive vibratory mechanism

3. J.I.C. control panel.

4. Polyurethane lining.

5. Variable amplitude adjusted manually.

6. Digital tachometer indicating exact frequency of vibrator.

7. Oscillating media/parts separator.

8. Inclined media conveyor.

9. Automatic premixing compound system.

10. Automatic lubrication to vibrator system.

11. High efficiency motors.