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CNC MACHINERY & EQUIPMENT
GEAR GENERATORS, CNC

Gleason #500HC, CNC spiral bevel gear generator, 30" diameter via face-milling, 22" diameter via face-hobbing, 1995, #27691

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General Specifications


Manufacturer: Gleason
Model: 500HC
Stock #: 27691
Price: Request a Price

Dealer Information


Mohawk Machinery Inc
10601 Glendale Rd
Cincinnati, OH 45215-6330

Contact: Mr.Secord
Tel: 513-771-1952
Fax: 513-771-5120
Email: secord@mohawkmachinery.com
  
Gold Level Dealer Since 1956
Website: web.mohawkmachinery.com

View our Equipment Listings

Detailed Product Description


#500 HC GLEASON "PHOENIX" CNC SPIRAL BEVEL
GEAR GENERATOR
New 1995, Serial No. 893801, Model No. 500HC

Suitable for the cutting of spiral bevel and
hypoid gears and pinions up to 30” (762mm)
diameter via “face-milling”, and 22” (558.8mm)
via “face-hobbing” method utilizing the TRI-AC
cutting system

EQUIPMENT / FEATURES:
Machine furnished with freestanding, air conditioned
electrical enclosure. Operator's pendant located
at front of machine adjacent to powered access door.
GE-FANUC 150M Computer Control with spiral bevel gear
cutting software, cycle fault monitoring, and
memory capacity for 25 parts, with automatic
setup and control of six (6) axes:
Work Spindle Rotational Axis (A)
Horizontal Linear Motion of Cutter Axis (X)
Swinging Base of Work-spindle Axis (B)
Vertical Linear Motion of Cutter Axis (Y)
Cutter Spindle Rotational Axis (C)
Sliding Base Linear Motion of Work-spindle Axis (Z)
The spiral bevel gear cutting software on the 500HC
machine would be capable of performing the
following cutting processes:
FACE MILLING
Complete generated and FORMATE gears
Complete pinions of generated or FORMATE pairs
Rough generated or FORMATE gears
Rough pinions of generated or FORMATE pairs
Rough slot and finish first side of pinions using any
single side modified roll development method
Finish generated or FORMATE (not single cycle) gears
Finish pinions using and single side tilt or modified
roll development method
FACE HOBBING
Complete generated or FORMATE gears
Complete pinions or generated or FORMATE pairs

EQUIPMENT
Complete coolant plant, pump tank & piping with
magnetic chip conveyor.
Hydraulic workpiece chuck with draw-rod.
Work-spindle bore 8” (#80 taper) with optional
adapter to 6” (#60 taper).
Complete set of work spindle ratio gears.
Totally enclosed work-area guarding with powered
access door.
Work chamber and control box lighting.
Production and sharpen-cutter count display
Clamping and ejecting equipment for Gleason
RSR-type spiral face milling cutters 9” through
18” diameter and Gleason TRI-AC spiral face
hobbing cutters 176mm through 350mm diameter.
Manual stock divider.
FORMATE Single Cycle gear finishing arrangement.
Smoke and mist collector.
Chiller unit for coolant system.
Work arbor clamp (for gears greater than 15”
in diameter).
Electrical equipment for 380 volt, 50 Hz, or
460 volt, 60 Hz, 3-phase installation.
Control circuit is 110 VAC with 24 VDC input and
24 VAC output
Transformer to convert line voltages of 200 to
240 volt, 50 or 60 Hz to 400 volt (for 50 Hz)
or 460 volt (for 60 Hz).
Full machine documentation for the machine and
controller, replacement parts list, hydraulic
and electrical diagrams

SPECIFICATIONS: (face milling)(face hobbing)
Extreme Ratio.......................... 10:1 10:1
Root Angle Range (B Axis).............. -5º to 90º-5º to 90º
Examples of Max. Gear Pitch diameter with
35ºgear spiral angle and max cutter
diameter ( ) at the following ratios:
1x1.................................... 21.63”(549.40mm)
1X1.................................... 15.86”(402.84mm)
2x1.................................... 27.36”(694.94mm)
2X1.................................... 20.07”(509.78mm)
5x1.................................... 30.00”(762.00mm)
5X1.................................... 22.00”(558.80mm)
Max Horiz Travel....................... -12” to 12”
Max Horiz Travel....................... (-305mm to  305mm)
Max Vert Travel (Y).................... -12” to 12”
Max Vert Travel (Y).................... (-305mm to  305mm)
Sliding Base Travel (Z)................ - 1” to 25”
Sliding Base Travel (Z)................ (-51mm to  711mm)
Machine Center to Work Spindle Face.... 9.00” (229mm)
Full Depth (Maximum)................... 1.25”(31.75mm)
Full Depth (Maximum)................... .93”(23.50mm)
Face Width (Maximum)................... 4.60”(116.84mm)
Face Width (Maximum)................... 3.00”(76.20mm)
Tooth Number........................... 5 to 200 inclusive
Cutter Diameters....................... 9”, 10.5”
Cutter Diameters....................... (200mm)(176,210mm)
Cutter Diameters....................... 12”, 14”
Cutter Diameters....................... (250,320mm)(250,300mm)
Cutter Diameters....................... 16”, 18”
Cutter Diameters....................... (400,500mm)(350mm)
SPEEDS
Work Spindle, A-Axis................... 0-67 RPM 0-333 RPM
Swinging Base, B-Axis.................. 0 to 30 deg/sec N/A
Cutter, C-Axis......................... 0 to 240 RPM
Cutter, C-Axis......................... 30 to 240 RPM
X Horizontal, X-Axis................... 0 to 80mm/sec
Y Vertical, Y-Axis..................... 0 to 80mm/sec
Z Sliding Base, Z-Axis................. 0 to 80mm/sec
WORK-SPINDLE SPECIFICATIONS
Diameter of Taper Hole at Large End.... 8” (#80 Taper)
includes optional adapter Sleeve to.... 6” (#60 Taper)
Taper Per Foot......................... ¾” N.A.
Depth of Taper......................... 6” 152.40mm
Diameter through spindle of hole....... 7.125” 180.98mm
ELECTRICAL EQUIPMENT
A-Axis Work Spindle AC Servo........... 50.0 66.0
B-Axis Swinging Base AC Servo.......... 4.4 5.9
C-Axis Cutter Spindle AC Drive......... 226.7 307.3
X-Axis Horizontal AC Servo............. 8.7 11.8
Y-Axis Vertical AC Servo............... 8.7 11.8
Z-Axis Sliding Base AC Servo........... 8.7 11.8
Coolant AC Induction................... 5 HP
Hydraulc AC Induction.................. 5 HP
Chiller AC Induction................... 3 HP
Chip Conveyor.......................... ½ HP
Floor Space (inclusive of hydraulic unit, electrical
enclosure, chip removal system and operator's pendant)
Length x Width......................... 219” x 227”
Length x Width......................... (557cm x 576cm)
Height................................. 127” (322cm)
Weight (Approximately)................. 42,500 Lbs(19,318 kGs)